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Plateau semi-trailer - BPW Bergische Achsen
Plateau semi-trailer

Maximum payload for heavy transports.

The plateau semi-trailer is characterised by its open design and its level loading area. This makes it ideal for transporting heavy and bulky goods, such as crane components, building materials or containers. It is designed to accommodate the highest possible payloads.

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Plateau semi-trailer - BPW Bergische Achsen

BPW offers a wide range of running gear system solutions for plateau trailers with axle loads from nine to 20 tonnes:

  • air-suspended modules with rigid and steering axles
  • mechanically suspended modules with rigid axles
  • with disc or drum brakes

Mechanical suspension systems are used for particularly tough off-road applications with limited servicing infrastructure. In BPW running gears, pioneering technologies and first-class components are precisely matched to your needs.

 

Details at a glance

  1. Tyres: 19.5" / 22.5" / 24"
  2. Axle load: 9 t to 20 t
  3. Axles: Rigid axles, steering axles
  4. Brake: 360 mm / 420 mm drum diameter, 430 mm disc brake
  5. Air suspension: AL II, SL air suspension
  6. Mechanical suspension: ECO Cargo VB or W-Aggregate

 

 

 

 

 

SOLID BASIS

The ideal BPW axle for your

Plateau semi-trailer - BPW Bergische Achsen

TRANSPORTING HEAVY LOADS WITH EASE

In addition to the conventional use of rigid axles, these axles are also frequently used in combination with turntable steering on plateau semi-trailers. Over 100 years of expertise is reflected in the axles, brakes and suspension systems specially designed for plateau semi-trailers. The BPW roller bearings with standard DIN ISO dimensions contribute to the long life expectancy of the rigid axles, because the hubs can be easily removed from the stepped bearings. And with the innovative ECO Plus central bolt with integrated torque limiter, the play of the bearing is always set correctly.

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Details at a glance

 

  1. 9 t to 20 t axle load
  2. for single or twin wheels
  3. hollow or solid axle beam
  4. can be adapted to hydraulic suspensions
  5. low unladen weight

 

5+3 YEARS ECO PLUS WARRANTY

The unique 5+3 year warranty with no mileage limit ensures the highest level of safety.

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair.

BPW DRUM BRAKES FOR LOW LIFE CYCLE COST

Thanks to its robust design and incomparable ease of servicing, the ECO Drum sets standards in terms of life cycle costing. A powerful all-rounder with the lowest wear.

Plateau semi-trailer - BPW Bergische Achsen

SAFER AND MORE AFFORDABLE AT EVERY TURN.

A plateau semi-trailer for transporting heavy crane components or bulky prefabricated components needs to be manoeuvrable at all times due to the fact that it often has several axles or, in the case of extendable versions, because of its overall towing length. Self-steering axles from BPW can meet this challenge. With axle loads of nine to twelve tonnes and steering angles of up to 27°, our self-steering axles can manoeuvre even the heaviest loads to their destination with ease. The LL indicates that this model has load-dependent steering stabilisation. Wave-shaped thrust washers and the tracking function are all that is required to keep the wheels in the lane when driving straight ahead, with due consideration for the load, and to steer the vehicle according to the radius of the bend when cornering. With the optional Active Reverse Control (ARC) auxiliary steering system from BPW, the self-steering axle can also be controlled automatically when reversing. The permissible ratio of rigid axles or positive steering axles to self-steering axles of 1:1 paves the way for versatile chassis solutions.

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Details at a glance

  1. 9 t to 12 t axle load
  2. for single or twin wheels
  3. steering angles up to 27°
  4. corrugated thrust washers
  5. lower tyre wear
  6. can be supplied with Airlight II air suspension
  7. can be adapted to hydraulic suspension
  8. optional Active Reverse Control (ARC) auxiliary steering system

 

5+3 YEARS ECO PLUS WARRANTY

The unique 5+3 year warranty with no mileage limit ensures the highest level of safety.

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair.

BPW DRUM BRAKES FOR LOW LIFE CYCLE COST

Thanks to its robust design and incomparable ease of servicing, the ECO Drum sets standards in terms of life cycle costing. A powerful all-rounder with the lowest wear.

Plateau semi-trailer - BPW Bergische Achsen

GREATER FLEXIBILITY AND MANOEUVRABILITY

Extendable plateau semi-trailers have a particularly hard time negotiating bends. BPW offers the ideal solution for this with its positive steering axle. To cope with the normal road network, a steering system that affects all wheels individually is used, namely a positive steering system. In order to comply with legal regulations, positive steering systems are indispensable for certain vehicle configurations. With the BPW steering axle, axle spindle steering systems can be implemented mechanically or hydraulically. Different brake cylinder positions and steering arm designs as well as an optimal roll radius ensure that the installation space in the chassis area is used in the best possible way. The BPW running gear system comprising steering axle and suspension is customised to meet the customer's requirements.

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Details at a glance

  1. 9 t to 14 t axle load
  2. for single or twin wheels
  3. for single or multi-axle vehicles, with or without rigid axles
  4. one or more axles can be individually positively steered
  5. steering angles up to 45°
  6. steering while driving forwards and reversing
  7. less road space required when cornering
  8. high flexibility and manoeuvrability
  9. can be supplied with Airlight II air suspension
  10. can be adapted to hydraulic suspensions

 

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair.

Optimum suspension

The ideal suspension for your

Plateau semi-trailer - BPW Bergische Achsen

AIRLIGHT II – THE ALL-ROUNDER IN THE NINE TO TWELVE TONNE RANGE

The extremely light and robust running gear is a true all-rounder – just like a plateau semi-trailer. Enjoy the benefits of the modular design of the Airlight II (AL II), which makes both installation and servicing quick and easy. Thanks to the modular design, the air suspension can be customised. The 5+3 years ECO Plus warranty with no mileage limit combines availability with the highest level of driving comfort.

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Details at a glance

 

  1. axle load: 9 t to 12 t
  2. single-blade or double-blade trailing arm with different strengths and cranks
  3. 70-mm-wide trailing arm optimised for weight and installation space
  4. integrated wheel alignment for quick alignment of the running gear
  5. wide range of tracks, springs and air bag centres
  6. can be supplied partially or fully assembled
  7. with optional axle lift device (one-sided, two-sided, central)
5+3 YEARS ECO PLUS WARRANTY

The unique 5+3 year warranty with no mileage limit ensures the highest level of safety.

Plateau semi-trailer - BPW Bergische Achsen

HEAVY LOADS ARE NO BURDEN.

Axle loads of 12 t and more are part and parcel of the day-to-day transport business for the BPW air suspension SL. That is because it is designed both for high axle loads and for specialist applications. With its overload capability and high roll stability (for example, by means of additional U-stabilisers), it is BPW's most robust air suspension. With the SL air suspension, you can rely on proven BPW technology – and the quality that is typical of BPW, with a long life expectancy and excellent reliability. This is combined with a modular design for extremely easy maintenance and the best availability of spare parts.

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Details at a glance

  1. axle load: 12 t
  2. single-blade or double-blade trailing arm with different strengths and cranks
  3. wide range of tracks, springs and air bag centres
  4. ride heights from 235 to 585 mm
  5. ECO Disc TSB 4312 or ECO Drum SN 4220
  6. with optional axle lift device (one-sided, two-sided)

 

5+3 YEARS ECO PLUS WARRANTY

The unique 5+3 year warranty with no mileage limit ensures the highest level of safety.

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

Plateau semi-trailer - BPW Bergische Achsen

TOUGH PERFORMER – ECONOMICAL IN OPERATION

The BPW mechanical composite suspension ECO Cargo is right at home where the conditions become a challenge and when the nearest workshop is well out of reach. This is because the VB suspension unit has been designed for difficult road conditions, while any necessary repairs are quick and straightforward. The precise tracking as well as optimal positioning of connecting rods ensure reduced tyre wear and thus greater operating efficiency.

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Details at a glance

  1. axle load: 9 t to 20 t
  2. for use with one to three axles
  3. available with parabolic springs or multi-leaf springs
  4. static axle load distribution via equalising beams
KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW DRUM BRAKES FOR LOW LIFE CYCLE COST

Thanks to its robust design and incomparable ease of servicing, the ECO Drum sets standards in terms of life cycle costing. A powerful all-rounder with the lowest wear.

Brake safely

The ideal BPW brake for your

Plateau semi-trailer - BPW Bergische Achsen

EXTREMELY ROBUST AND LONG-LASTING

W-suspensions designed by BPW for tandem axles are extremely well suited to use under even the harshest conditions. Whether on roads or tracks, in arctic or tropical climates – these robust and durable multi-leaf suspensions ensure reliable transport of goods. The W-suspensions, which have proven their worth in tough off-road applications, are delivered ready for installation and can be mounted easily by bolting them together.

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Details at a glance

  1. axle load of 2 x 10 t to 2 x 20 t
  2. robust and durable multi-leaf springs
  3. design with high lateral stability
  4. very large axle compensation travel
  5. not sensitive to semitrailer tilt
  6. not sensitive to heat, cold and dirt
BPW DRUM BRAKES FOR LOW LIFE CYCLE COST

Thanks to its robust design and incomparable ease of servicing, the ECO Drum sets standards in terms of life cycle costing. A powerful all-rounder with the lowest wear.

Plateau semi-trailer - BPW Bergische Achsen

ECO DRUM – THE COST-CUTTER AMONGST DRUM BRAKES

Whether it's challenging construction site operations or adverse weather conditions: these things place extreme demands on the driver, the cargo and the plateau semi-trailer. This is especially true for the brakes that are directly exposed to these influences. The BPW drum brake ECO Drum, with its self-contained design and flawless sealing system, stands up to these challenges in impressive fashion: tried and tested, reliable and robust. And thanks to ECO Technology, it is also particularly easy to maintain. The BPW effect: A one-hour time saving on a 3-axle truck.

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Details at a glance

  1. axle load: 6 t to 20 t
  2. tyres: 19.5" / 22.5" / 24"
  3. brake drum diameter: 360 or 420 mm
  4. brake lining widths: 180 or 200 mm
  5. can be used anywhere
  6. easy to maintain due to ECO Technology
  7. optionally available with BPW brake cylinders

 

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair.

Plateau semi-trailer - BPW Bergische Achsen

ECO DISC – MORE DURABLE. EASIER TO SERVICE. LIGHTER.

With a range of basic versions, the BPW ECO Disc trailer disc brake offers the appropriate design for each application. For axle loads of up to twelve tonnes and with 22.5" tyres, the tried and tested TSB 4312 is the right choice. The TS2 with single-tappet technology is used in the nine to ten tonne axle load range. Its offset tappet design ensures that the forces and moments on the brake lining are perfectly balanced – for even brake wear, a long service life for brake linings and therefore lower operational costs. Despite its powerful performance and sturdiness, the TS2 still manages to be extremely lightweight. It is one of the lightest brakes on the market with an additional four kilograms of weight savings per axle.

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Details at a glance

  1. axle load: 9 t to 12 t
  2. tyres: 19.5" / 22.5"
  3. offset: 0 (9, 10 and 12 t) and 120 (9 t)
  4. brake disc diameter: 370 or 430 mm
  5. easy to maintain due to ECO Technology
  6. optionally available with BPW brake cylinders
KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

Werkstatthandbuch: BPW Luftfederungen, Baureihe AL / SL O
17. Aug 2017
PDF (7 MB)
Werkstatthandbuch: BPW blattgefederte Aggregate VB
17. Aug 2017
PDF (3 MB)
Werkstatthandbuch: BPW Anhängerachsen mit Trommelbremse
17. Aug 2017
PDF (12 MB)
Werkstatthandbuch: BPW Lenkachsen
17. Aug 2017
PDF (7 MB)
Einbauanleitung: Mechanisch gefederte Aggregate ECO Cargo, Baureihen VB, VB HD und VBT
14. Sep 2017
PDF (4 MB)
Garantiedokumente: ECO Plus - luftgefederte Fahrwerksysteme ab 06.05.2019
05. Dec 2019
PDF (2 MB)
Broschüre „BPW Luftfederungen“
06. Feb 2014
PDF (6 MB)
Broschüre "Nachlauflenkachse"
16. Mar 2012
PDF (2 MB)
Broschüre "ECO Disc"
17. Sep 2014
PDF (2 MB)
Flyer „BPW Active Reverse Control“
20. Mar 2019
PDF (318 KB)
Flyer "BPW AirSave"
31. Aug 2022
PDF (426 KB)
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Plateau semi-trailer - BPW Bergische Achsen
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  • Plateau semi-trailer - BPW Bergische Achsen

ARC - THE SMART AUXILIARY STEERING FOR THE SELF-STEERING AXLE

Due to its function, the advantages of the self-steering axle have so far only come into play when driving forwards. When driving backwards, the steering mechanism is locked and the axle remains rigid. With ARC (Active Reverse Control), you can now also benefit from the advantages of a steering axle when driving in reverse. Because with ARC, BPW has developed an electrohydraulic auxiliary steering system that steers the steering axle fully automatically when reversing at a speed of up to 10 km/h. This increases agility and manoeuvrability. This increases the agility and manoeuvrability of your vehicles when reversing and reduces time and tyre wear!

  1. Efficient completion of transport tasks due to improved manoeuvrability in narrow streets
  2. Not subject to registration
  3. complete solution from a single source
  4. More payload due to the lower system weight compared to conventional steering systems
  5. Easy installation thanks to the plug and play solution with factory-prepared axles and preset software
  6. No adaptation of the vehicle frame, no sensor on the kingpin required
  7. Works fully automatically, but can optionally be operated manually

BRAKE CYLINDERS FROM BPW.

In a brake system, the optimal interaction of the individual components is of the utmost importance. The brake cylinders play a decisive role here, because they have to ensure perfectly dosed power transmission in the braking system. Brake cylinders from BPW are further proof of our comprehensive expertise when it comes to brakes. As a system supplier, our product range includes diaphragm and spring-loaded cylinders.

  1. Continuously high quality controls such as dimensional inspection, release pressure test, function test on the vehicle, vibration test, dirt test, fatigue strength test with over 1 million braking cycles, cold and heat test (-40 °C to + 80°C), Force output check.
  2. Significantly improved sealing due to flare technology
  3. Optimum corrosion protection of the housing components due to high-quality coating process
  4. Long service life of the spring due to double coating
  5. Easy to assemble due to compressed air connection extension (standard for spring brake cylinders for disc brakes)
  6. For drum brakes, no external return spring between slack adjuster and base plate required

LIFT AXLES, REDUCE COSTS

Vehicles with several axles can be optionally equipped with an axle lifting device (axle lift) to protect the tyres when driving empty or with a low load. BPW offers axle lifts for central or side positioning.All BPW axle lifts are compatible with the Auto-Drop system. It automatically raises (when unloaded) or lowers (when loaded) up to two axles on a three-axle unit.

  1. Reduced tyre wear
  2. Low dead weight
  3. Higher traction of the drive axle due to starting aid
  4. Compatible with Auto-Drop-System (automatic lifting and lowering)
  5. KTLZn-coated metal surfaces
  6. Two-sided axle lift:
    - Robust design with proven brake cylinders
    - Assembly without welding (also for retrofitting)
    - Easy to retrofit without changing the vehicle frame

MEASURING MILEAGE WITH THE BPW ECOMETER

As an important control instrument, the BPW capsule with integrated hubodometer records the mileage of your trailer. Especially with changing motor vehicles, you can always see the actual vehicle mileage.

  1. BPW hubcap with integrated odometer
  2. Simple definition of maintenance intervals and checking of tyre mileage
  3. Available up to 12 t axle load for all common tyre sizes
  4. Simple installation due to capsule replacement
  5. Maintenance-free and tamper-proof due to hermetically sealed housing
  6. Mileage is also recorded when reversing
  7. Six-digit display
  8. KTLZn coating

BPW AIRSAVE: IMMER RICHTIG UNTER DRUCK

Mit dem AirSave von BPW wird der Reifenluftdruck während der Fahrt kontinuierlich kontrolliert und automatisch geregelt. Bei größeren Abweichungen wird der Fahrer gewarnt. So wird das Unfallrisiko deutlich vermindert, Stillstandzeiten vermieden und durch den jederzeit optimalen Reifendruck Kraftsstoff eingespart und der Co2-Ausstoß reduziert. 

  1. Autarkes System - rein pneumatisch
  2. Einfache Reifendruckeinstellung
  3. Wartungsarm
  4. Schnelle Montage durch vorgefertigte Achsen
  5. Anbindung an Telematik möglich

 

WITH BPW DRAWBAR SUPPORT, YOU'RE GOOD IN EVERY SIGHT

The BPW drawbar support is particularly light and therefore the first choice when every kilo of payload counts! Thanks to long-term lubrication with BPW ECO Li 91, the BPW landing gear is maintenance-free for three years. It also impresses with minimal wear and tear and is optimally protected against corrosion by the high-quality coating.Just right for tough use in the trailer, thanks to a reinforced shaft for absorbing lateral forces and a continuous bolt-on plate for optimum strength. And all with built-in safety: BPW support devices meet the requirements of the AAR. The long, continuously perforated bolt-on plate for various bolt-on positions enables simple and flexible installation. Low crank forces make daily work easier.

  1. reduced weight
  2. modern design
  3. partially integrated gearbox with improved sealing and easy shifting
  4. reinforced shaft for optimum absorption of lateral forces
  5. low crank forces for easy operation
  6. continuous screw-on plate for flexible installation
  7. three years maintenance-free, among other things due to long-term lubrication of the spindle with BPW ECO-Li 91
  8. high-quality coating for protection against corrosion

TWO ARE BETTER THAN ONE

Turntables enable 360-degree turning movements by means of two steel rings that are connected to each other by means of ball bearings. BPW turntables are used where vehicle construction places the highest demands on design and material. Compared to conventional single-row systems, BPW turntables differ due to the quality feature of the double row of balls: The design superiority is that the additional second row of balls ensures optimum distribution of the axial and radial forces that occur.

  1. Permissible axial load 5 to 30 t
  2. Optionally drilled or undrilled- Greatest possible safety, as the acting axial and radial forces are transmitted separately to the two rows of balls
  3. Ready for extreme conditions:
    The highest quality is achieved through special material selection and special manufacturing processes. The steering rim profiles made of high-strength steel are cold-formed, butt-welded and calibrated.
  4. The ball raceway is strengthened by the load-bearing balls under load.
  5. The interior is permanently protected against dust and dirt by a labyrinth seal.
  6. The corrosion-resistant paint (RAL 9005) is weatherproof, impact-resistant and guarantees a high level of surface protection with 504 hours of salt spray testing.It can serve as a primer for subsequent overpainting.
  7. The sum of all advantages ensures reliability, smooth running and the longest service life