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Inloader - BPW Bergische Achsen
Inloader

Compact and highly individual.

Transporting glass and (concrete) prefabricated elements with a loading height of up to 3.7 metres is particularly challenging because of the dimensions involved and because it may be necessary to load and unload the elements without the use of a crane or forklift. Inloaders such as weight-sensitive glass floatliners and robust concrete inloaders with fork chassis and single wheel suspension are used in these cases. For inloaders, BPW offers space-optimised wheel ends based on wheel hubs with a special offset in the form of stub axles. The vehicle manufacturer then completes this solution by adding an air suspension or hydraulic suspension to create a single wheel suspension.

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Inloader - BPW Bergische Achsen

Details at a glance

 

  1. Tyres: 22.5" with ET 40-65
  2. Axle load: 10 t
  3. Axles: stub axle
  4. Brake: 420 mm drum diameter
  5. Suspension: Air suspension or hydraulic suspensions from the vehicle manufacturer
SOLID BASIS

The ideal BPW axle for your inloader

Inloader - BPW Bergische Achsen

COMPACT AND HIGHLY CUSTOMISED

Whenever a compact running gear is required to allow for the greatest possible design freedom for the chassis, BPW stub axles offer a space-saving and robust solution for inloaders. A subsystem of air-suspended and hydraulically suspended single wheel suspensions, BPW stub axles are always optimised in terms of installation space and customised to the customer's running gear. And with ECO Plus bearing technology and ECO Technology, BPW stub axles are robust and easy to service.

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Details at a glance

  1. 10 t axle load
  2. for single wheels
  3. ideal for installation in the tightest of spaces
  4. low unladen weight
5+3 YEARS ECO PLUS WARRANTY

The unique 5+3 year warranty with no mileage limit ensures the highest level of safety.

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair.

BPW DRUM BRAKES FOR LOW LIFE CYCLE COST

Thanks to its robust design and incomparable ease of servicing, the ECO Drum sets standards in terms of life cycle costing. A powerful all-rounder with the lowest wear.

Brake safely

The ideal BPW brake for your

Inloader - BPW Bergische Achsen

ECO DRUM – THE COST-CUTTER AMONGST DRUM BRAKES

The special design of an Innenlader also poses a particular challenge for the brakes: in the narrow installation space combined with closed wheel housings, the brakes are directly exposed to dirt and moisture. The BPW drum brake ECO Drum meets these challenges reliably and robustly with its closed design and the sealing of the brake camshaft bearing specially developed for this type of vehicle. And thanks to the ECO principle, it is also particularly easy to maintain: 1 hour time saving in a 3-axle vehicle.

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DETAILS AT A GLANCE

  1. axle load: 10 t
  2. tyres: 22.5"
  3. for aluminium and steel wheels (NVH tested)
  4. brake drum diameter: 420 mm
  5. brake lining width: 180 mm
  6. high-quality seal for the brake camshaft bearing
  7. can be used anywhere
  8. easy to maintain due to ECO Technology
  9. optionally available with BPW brake cylinders
KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair.

fitting components for your Inloader

Inloader - BPW Bergische Achsen
Brake cylinder

BRAKE CYLINDERS FROM BPW

Inloader - BPW Bergische Achsen
AirSave

OPTIMAL PRESSURE FOR MAXIMUM SAVINGS

Inloader - BPW Bergische Achsen
ECOMETER

MEASURING MILEAGE WITH THE BPW ECOMETER

Inloader - BPW Bergische Achsen
Drawbar support

WITH BPW DRAWBAR SUPPORT, YOU'RE GOOD IN EVERY SIGHT

Workshop manual: BPW trailer axles with drum brakes
09. Nov 2021
PDF (13 MB)
download
Spare parts information: HKN trailer axles series with drum brakes
17. Jun 2021
PDF (11 MB)
download
Warranty documents: ECO Plus - Axle systems with air suspension from 06.05.2019
25. Sep 2019
PDF (2 MB)
download
Brochure "The BPW Wheelend"
05. Dec 2022
PDF (7 MB)
download
Technical data: BPW Brake Cylinders for disc and drum brake axles
16. Aug 2017
PDF (667 KB)
download
Installation order: hub cap with integrated mileage counter (ECOMETER)
Montagehinweis - Radkapsel mit integriertem Kilometerzähler EA-ECOMETER-0400121260_V9 / 37291701
(632 KB)
download
Flyer "BPW Landing gear"
31. Aug 2022
PDF (853 KB)
download
Flyer "AirSave: Optimal pressure for maximum savings"
15. Sep 2022
PDF (211 KB)
download
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Inloader - BPW Bergische Achsen
BPW Bergische Achsen Kommanditgesellschaft
Postfach 1280 - 51656 Wiehl, Deutschland • Telefon: +49 (0) 2262 78-0
info@bpw.de • www.bpw.de
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  • Inloader - BPW Bergische Achsen

BRAKE CYLINDERS FROM BPW.

In a brake system, the optimal interaction of the individual components is of the utmost importance. The brake cylinders play a decisive role here, because they have to ensure perfectly dosed power transmission in the braking system. Brake cylinders from BPW are further proof of our comprehensive expertise when it comes to brakes. As a system supplier, our product range includes diaphragm and spring-loaded cylinders.

  1. Continuously high quality controls such as dimensional inspection, release pressure test, function test on the vehicle, vibration test, dirt test, fatigue strength test with over 1 million braking cycles, cold and heat test (-40 °C to + 80°C), Force output check
  2. Significantly improved sealing due to flare technology
  3. Optimum corrosion protection of the housing components due to high-quality coating process
  4. Long service life of the spring due to double coating
  5. Easy to assemble due to compressed air connection extension (standard for spring brake cylinders for disc brakes)
  6. For drum brakes, no external return spring between slack adjuster and base plate required

 

LIFT AXLES, REDUCE COSTS

Vehicles with several axles can be optionally equipped with an axle lifting device (axle lift) to protect the tyres when driving empty or with a low load. BPW offers axle lifts for central or side positioning.All BPW axle lifts are compatible with the Auto-Drop system. It automatically raises (when unloaded) or lowers (when loaded) up to two axles on a three-axle unit.

  1. Reduced tyre wear
  2. Low dead weight
  3. Higher traction of the drive axle due to starting aid
  4. Compatible with Auto-Drop-System (automatic lifting and lowering)
  5. KTLZn-coated metal surfaces
  6. Two-sided axle lift:
    - Robust design with proven brake cylinders
    - Assembly without welding (also for retrofitting)
    - Easy to retrofit without changing the vehicle frame

 

ARC - THE SMART AUXILIARY STEERING FOR THE SELF-STEERING AXLE

Due to its function, the advantages of the self-steering axle have so far only come into play when driving forwards. When driving backwards, the steering mechanism is locked and the axle remains rigid. With ARC (Active Reverse Control), you can now also benefit from the advantages of a steering axle when driving in reverse. Because with ARC, BPW has developed an electrohydraulic auxiliary steering system that steers the steering axle fully automatically when reversing at a speed of up to 10 km/h. This increases agility and manoeuvrability. This increases the agility and manoeuvrability of your vehicles when reversing and reduces time and tyre wear!

  1. Efficient completion of transport tasks due to improved manoeuvrability in narrow streets
  2. Not subject to registration - complete solution from a single source
  3. More payload due to the lower system weight compared to conventional steering systems
  4. Easy installation thanks to the plug and play solution with factory-prepared axles and preset software
  5. No adaptation of the vehicle frame, no sensor on the kingpin required
  6. Works fully automatically, but can optionally be operated manually

MEASURING MILEAGE WITH THE BPW ECOMETER

As an important control instrument, the BPW capsule with integrated hubodometer records the mileage of your trailer. Especially with changing motor vehicles, you can always see the actual vehicle mileage.

  1. BPW hubcap with integrated odometer
  2. Simple definition of maintenance intervals and checking of tyre mileage
  3. Available up to 12 t axle load for all common tyre sizes
  4. Simple installation due to capsule replacement
  5. Maintenance-free and tamper-proof due to hermetically sealed housing
  6. Mileage is also recorded when reversing
  7. Six-digit display
  8. KTLZn coating

 

BPW AIRSAVE: IMMER RICHTIG UNTER DRUCK

Mit dem AirSave von BPW wird der Reifenluftdruck während der Fahrt kontinuierlich kontrolliert und automatisch geregelt. Bei größeren Abweichungen wird der Fahrer gewarnt. So wird das Unfallrisiko deutlich vermindert, Stillstandzeiten vermieden und durch den jederzeit optimalen Reifendruck Kraftsstoff eingespart und der Co2-Ausstoß reduziert. 

  1. Autarkes System - rein pneumatisch
  2. Einfache Reifendruckeinstellung
  3. Wartungsarm
  4. Schnelle Montage durch vorgefertigte Achsen
  5. Anbindung an Telematik möglich

 

WITH BPW DRAWBAR SUPPORT, YOU'RE GOOD IN EVERY SIGHT

The BPW drawbar support is particularly light and therefore the first choice when every kilo of payload counts! Thanks to long-term lubrication with BPW ECO Li 91, the BPW landing gear is maintenance-free for three years. It also impresses with minimal wear and tear and is optimally protected against corrosion by the high-quality coating.Just right for tough use in the trailer, thanks to a reinforced shaft for absorbing lateral forces and a continuous bolt-on plate for optimum strength. And all with built-in safety: BPW support devices meet the requirements of the AAR. The long, continuously perforated bolt-on plate for various bolt-on positions enables simple and flexible installation. Low crank forces make daily work easier.

  1. reduced weight
  2. modern design
  3. partially integrated gearbox with improved sealing and easy shifting
  4. reinforced shaft for optimum absorption of lateral forces
  5. low crank forces for easy operation
  6. continuous screw-on plate for flexible installation
  7. three years maintenance-free, among other things due to long-term lubrication of the spindle with BPW ECO-Li 91
  8. high-quality coating for protection against corrosion

 

TWO ARE BETTER THAN ONE

Turntables enable 360-degree turning movements by means of two steel rings that are connected to each other by means of ball bearings. BPW turntables are used where vehicle construction places the highest demands on design and material. Compared to conventional single-row systems, BPW turntables differ due to the quality feature of the double row of balls: The design superiority is that the additional second row of balls ensures optimum distribution of the axial and radial forces that occur.

  1. Permissible axial load 5 to 30 t
  2. Optionally drilled or undrilled- Greatest possible safety, as the acting axial and radial forces are transmitted separately to the two rows of balls
  3. Ready for extreme conditions: The highest quality is achieved through special material selection and special manufacturing processes. The steering rim profiles made of high-strength steel are cold-formed, butt-welded and calibrated.
  4. The ball raceway is strengthened by the load-bearing balls under load.
  5. The interior is permanently protected against dust and dirt by a labyrinth seal.
  6. The corrosion-resistant paint (RAL 9005) is weatherproof, impact-resistant and guarantees a high level of surface
  7. protection with 504 hours of salt spray testing.It can serve as a primer for subsequent overpainting.
  8. The sum of all advantages ensures reliability, smooth running and the longest service life