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Car transporter

MAXIMUM LOADING HEIGHTS FOR YOUR VEHICLES.

Car transporters and truck transporters are both intelligent and complex vehicle solutions. Two-deck car transporters and truck transporters for three tractor units must be able to transport different types of vehicles. Maximum loading heights are used in compliance with legal requirements.

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 - BPW Bergische Achsen

BPW offers a range of customised running gear system solutions for car transporters:

  • air-suspended modules with rigid axles
  • air-suspended modules with self-steering axles
  • air-suspended modules with cranked rigid axles

With cranked axles or angled axles, extremely tight installation conditions are used in the best possible way to achieve maximum passage widths. The Airlight II air suspension and modern brakes from BPW put the finishing touches on the running gear.

Details at a glance

 

  1. Tyres: 17.5" / 19.5" / 22.5"
  2. Axle load: 6 t to 12 t
  3. Axles: Rigid axles, self-steering axles
  4. Brake: Disc or drum brake
  5. Suspension: AIRLIGHT II suspension
SOLID BASIS

The ideal BPW axle for your

 - BPW Bergische Achsen

TRANSPORTING HEAVY LOADS WITH EASE

Customers have been able to rely on BPW's expertise for more than 100 years. This expertise is reflected in the axles, brakes and suspension systems that are specially designed for vehicle transporters. For example, the cranked axle maximises the loading width in the case of single wheels. The standard DIN ISO roller bearings contribute to the long life expectancy of the BPW rigid axles because the hubs can be easily removed from the stepped bearings. And thanks to the innovative central bolt with integrated torque limiter, the play of the bearing is always set correctly. The optional AirSave tyre pressure control system ensures the correct tyre pressure and increases safety.

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Details at a glance

  1. 6 t to 12 t axle load
  2. hollow or solid, straight or cranked axle beam
  3. for single and twin wheels
  4. with disc or drum brake
  5. ABS optionally available
  6. AirSave optionally available

 

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

 - BPW Bergische Achsen

SAFER AND MORE AFFORDABLE AT EVERY TURN.

Truck transporters not only have to be flexible with regard to the different commercial vehicles being transported, they also have to be manoeuvrable and economical, for example as a semi-trailer with three axles. With axle loads of nine to twelve tonnes and steering angles of up to 27 degrees, BPW self-steering axles can manoeuvre even the heaviest loads to their destination with ease. The LL indicates that this model has load-dependent steering stabilisation. Wave-shaped thrust washers and the tracking function are all that is required to keep the wheels in the lane when driving straight ahead, with due consideration for the load, and to steer the vehicle according to the radius of the bend when cornering. With the optional Active Reverse Control (ARC) auxiliary steering system from BPW, the self-steering axle can also be controlled automatically when reversing. By using different brake cylinder positions, optimal use can be made of the often cramped installation space in the chassis area. The permissible ratio of rigid axles or positive steering axles to self-steering axles of 1:1 paves the way for versatile chassis solutions.

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Details at a glance

  1. 9 t to 12 t axle load
  2. for single and twin wheels
  3. steering angles up to 27°
  4. corrugated thrust washers
  5. lower tyre wear
  6. with disc or drum brake
  7. optional Active Reverse Control (ARC) auxiliary steering system

 

KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair.

Optimum suspension

The ideal suspension for your

 - BPW Bergische Achsen

AIRLIGHT II – THE ALL-ROUNDER

The light and robust running gear is a true all-rounder – just like a vehicle transporter. Customers enjoy the benefits of the modular design of the Airlight II, which makes both installation and servicing quick and easy.  Due to its modular design and the sectional assembly system, almost any installation space requirement, such as extremely low ride heights, can be achieved. The 5+3 year ECO Plus warranty guarantees the highest level of safety – Europe-wide and without a mileage limit.

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Details at a glance

 

  1. axle load: 6 t to 12 t
  2. single-blade trailing arms with different strengths and cranks
  3. 70-mm-wide trailing arm optimised for weight and installation space
  4. wide range of tracks, springs and air bag centres
  5. special spring seat arrangements for maximum clearance between the wheels
  6. with optional axle lift device (one-sided, two-sided, central)
5+3 YEARS ECO PLUS WARRANTY

The unique 5+3 year warranty with no mileage limit ensures the highest level of safety.

Brake safely

The ideal BPW brake for your

 - BPW Bergische Achsen

ECO DRUM – THE COST-CUTTER AMONGST DRUM BRAKES

Motorways and gravel roads, weather and environmental conditions place extreme demands on the driver, the cargo and the vehicle transporter. This is especially true for the brakes that are directly exposed to these influences. The BPW drum brake ECO Drum, with its self-contained design and flawless sealing system, stands up to these challenges in impressive fashion: tried and tested, reliable and robust. The brake sizes SN 3012 and SN 4212, which have been specially optimised for the tight installation space, allow the loading space to be maximised (e.g. at ET 88 with 22.5" tyres).

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Details at glance

  1. axle load: 6 t to 12 t
  2. tyres: 17.5" / 19.5" / 22.5"
  3. for wheels with and without offset
  4. brake drum diameter: 300 or 420 mm
  5. brake lining widths: 120 or 200 mm
  6. can be used anywhere
  7. easy to maintain due to ECO Technology
  8. optionally available with BPW brake cylinders
KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

BPW ECO PLUS BEARING TECHNOLOGY

The encapsulated and stepped design guarantees maximum running performance and availability. And thanks to the use of DIN-ISO tapered roller bearings, it beats the competition hands down in terms of ease of maintenance and repair

 - BPW Bergische Achsen

ECO DISC – MORE DURABLE. EASIER TO SERVICE. LIGHTER.

The unique offset tappet design ensures that the forces and torques on the brake lining are perfectly balanced – for even brake wear, a long service life for brake linings and therefore lower operational costs. Despite its powerful performance and sturdiness, the ECO Disc still manages to be extremely lightweight and can be easily integrated into the running gear system. It is one of the lightest brakes on the market with an additional four kilograms of weight savings per axle. The ECO Disc is extremely easy to service. As the brake disc can be changed without disassembling the calliper, you can save up to three hours of maintenance time on a three-axle trailer when compared to conventional solutions from competitors.

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Details at a glance

  1. axle load: 9 t to 10 t
  2. tyres: 19.5" / 22.5"
  3. offset: 0 mm (for twin wheels) or 88 mm (for 7.5 t and single wheels)
  4. brake disc diameter: 370 or 430 mm
  5. easy to maintain due to ECO Technology
  6. optionally available with BPW brake cylinders
KTL+ZN COATING FOR MAXIMUM SURFACE PROTECTION

With KTL+ZN coating, the best surface protection is guaranteed.

Hydr-Federung_Pos-15.png
06. Oct 2022
PNG (9 MB)
Workshop manual: BPW trailer axles with drum brakes
09. Nov 2021
PDF (13 MB)
Workshop Manual: BPW Steering axles
17. Aug 2017
PDF (7 MB)
BPW Original spare parts: Air suspensions series O/SL/AL/EA/AC
20. Jun 2022
PDF (14 MB)
Spare parts information: HKN trailer axles series with drum brakes
17. Jun 2021
PDF (11 MB)
Installation instructions: Air suspensions BPW axles with air suspension SL/Airlight 2
31. Aug 2022
PDF (6 MB)
Warranty documents: ECO Plus - Axle systems with air suspension from 06.05.2019
25. Sept 2019
PDF (2 MB)
Brochure "BPW air suspension"
26. Apr 2021
PDF (8 MB)
Brochure "The BPW Wheelend"
05. Dec 2022
PDF (7 MB)
Brochure "Running gear"
05. Dec 2022
(2 MB)
Flyer „BPW Active Reverse Control“
31. Aug 2022
PDF (232 KB)
Flyer "BPW AirSave"
15. Sept 2022
PDF (211 KB)
Flyer "BPW iGurt"
15. Jan 2021
PDF (332 KB)
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Viele Grüße
Ihr BPW Team

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BRAKE CYLINDERS FROM BPW.

In a brake system, the optimal interaction of the individual components is of the utmost importance. The brake cylinders play a decisive role here, because they have to ensure perfectly dosed power transmission in the braking system. Brake cylinders from BPW are further proof of our comprehensive expertise when it comes to brakes. As a system supplier, our product range includes diaphragm and spring-loaded cylinders.

  1. Continuously high quality controls such as dimensional inspection, release pressure test, function test on the vehicle, vibration test, dirt test, fatigue strength test with over 1 million braking cycles, cold and heat test (-40 °C to + 80°C), Force output check
  2. Significantly improved sealing due to flare technology
  3. Optimum corrosion protection of the housing components due to high-quality coating process
  4. Long service life of the spring due to double coating
  5. Easy to assemble due to compressed air connection extension (standard for spring brake cylinders for disc brakes)
  6. For drum brakes, no external return spring between slack adjuster and base plate required

 

ARC - THE SMART AUXILIARY STEERING FOR THE SELF-STEERING AXLE

Due to its function, the advantages of the self-steering axle have so far only come into play when driving forwards. When driving backwards, the steering mechanism is locked and the axle remains rigid. With ARC (Active Reverse Control), you can now also benefit from the advantages of a steering axle when driving in reverse. Because with ARC, BPW has developed an electrohydraulic auxiliary steering system that steers the steering axle fully automatically when reversing at a speed of up to 10 km/h. This increases agility and manoeuvrability. This increases the agility and manoeuvrability of your vehicles when reversing and reduces time and tyre wear!

  1. Efficient completion of transport tasks due to improved manoeuvrability in narrow streets
  2. Not subject to registration - complete solution from a single source
  3. More payload due to the lower system weight compared to conventional steering systems
  4. Easy installation thanks to the plug and play solution with factory-prepared axles and preset software
  5. No adaptation of the vehicle frame, no sensor on the kingpin required
  6. Works fully automatically, but can optionally be operated manually

MEASURING MILEAGE WITH THE BPW ECOMETER

As an important control instrument, the BPW capsule with integrated hubodometer records the mileage of your trailer. Especially with changing motor vehicles, you can always see the actual vehicle mileage.

  1. Efficient completion of transport tasks due to improved manoeuvrability in narrow streets
  2. Not subject to registration - complete solution from a single source
  3. More payload due to the lower system weight compared to conventional steering systems
  4. Easy installation thanks to the plug and play solution with factory-prepared axles and preset software
  5. No adaptation of the vehicle frame, no sensor on the kingpin required
  6. Works fully automatically, but can optionally be operated manually

 

BPW AIRSAVE: IMMER RICHTIG UNTER DRUCK

Mit dem AirSave von BPW wird der Reifenluftdruck während der Fahrt kontinuierlich kontrolliert und automatisch geregelt. Bei größeren Abweichungen wird der Fahrer gewarnt. So wird das Unfallrisiko deutlich vermindert, Stillstandzeiten vermieden und durch den jederzeit optimalen Reifendruck Kraftsstoff eingespart und der Co2-Ausstoß reduziert. 

  1. Autarkes System - rein pneumatisch
  2. Einfache Reifendruckeinstellung
  3. Wartungsarm
  4. Schnelle Montage durch vorgefertigte Achsen
  5. Anbindung an Telematik möglich

 

WITH BPW DRAWBAR SUPPORT, YOU'RE GOOD IN EVERY SIGHT

The BPW drawbar support is particularly light and therefore the first choice when every kilo of payload counts! Thanks to long-term lubrication with BPW ECO Li 91, the BPW landing gear is maintenance-free for three years. It also impresses with minimal wear and tear and is optimally protected against corrosion by the high-quality coating.Just right for tough use in the trailer, thanks to a reinforced shaft for absorbing lateral forces and a continuous bolt-on plate for optimum strength. And all with built-in safety: BPW support devices meet the requirements of the AAR. The long, continuously perforated bolt-on plate for various bolt-on positions enables simple and flexible installation. Low crank forces make daily work easier.

  1. reduced weight
  2. modern design
  3. partially integrated gearbox with improved sealing and easy shifting
  4. reinforced shaft for optimum absorption of lateral forces
  5. low crank forces for easy operation
  6. continuous screw-on plate for flexible installation
  7. three years maintenance-free, among other things due to long-term lubrication of the spindle with BPW ECO-Li 91
  8. high-quality coating for protection against corrosion

 

TWO ARE BETTER THAN ONE

Turntables enable 360-degree turning movements by means of two steel rings that are connected to each other by means of ball bearings. BPW turntables are used where vehicle construction places the highest demands on design and material. Compared to conventional single-row systems, BPW turntables differ due to the quality feature of the double row of balls: The design superiority is that the additional second row of balls ensures optimum distribution of the axial and radial forces that occur.

  1. Permissible axial load 5 to 30 t
  2. Optionally drilled or undrilled- Greatest possible safety, as the acting axial and radial forces are transmitted separately to the two rows of balls
  3. Ready for extreme conditions: The highest quality is achieved through special material selection and special manufacturing processes. The steering rim profiles made of high-strength steel are cold-formed, butt-welded and calibrated.
  4. The ball raceway is strengthened by the load-bearing balls under load.
  5. The interior is permanently protected against dust and dirt by a labyrinth seal.
  6. The corrosion-resistant paint (RAL 9005) is weatherproof, impact-resistant and guarantees a high level of surface
  7. protection with 504 hours of salt spray testing.It can serve as a primer for subsequent overpainting.
  8. The sum of all advantages ensures reliability, smooth running and the longest service life

 

BPW IGURT: THE INTELLIGENT LOAD SECURING SYSTEM

The smart load securing system, iGurt, even displays the tension during tightening, thus making it easy to attach the lashing straps correctly. The correct preload is continually monitored during travel. If one of the straps loosens, iGurt sends a warning message to the app on the driver's smartphone or tablet. You can therefore transport sensitive goods more reliably and safely and can benefit from a reduction in damage caused by overly tight lashing or by the load tipping.

  1. permanent monitoring of tension forces
  2. information displayed immediately on the device by means of LEDs, or on the iGurt app
  3. easy attachment to the tensioner strap
  4. possibility of integration into telematics systems
  5. vehicle transporter variant also available